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Home » Public Forums » GMCnet » 120Vac Wiring from Onan to Coach, 75' Avion w/ 6k Powerdrawer (Does the LII connect to the chassis?)
120Vac Wiring from Onan to Coach, 75' Avion w/ 6k Powerdrawer [message #316562] Mon, 24 April 2017 17:53 Go to next message
David del Rio is currently offline  David del Rio   United States
Messages: 49
Registered: April 2016
Location: Raymond CA
Karma: 0
Member
I completely removed, moderately refurbished, and serviced this Onan. Every connection, wire, bolt and screw were returned to their original positions.

The very last connections are for the 120Vac system. I'm not certain about the LII leg as shown in this photo. Perhaps a look at your Onan will shed some light on this for me.

Thank you!

This photo illustrates my question:
http://www.gmcmhphotos.com/photos/data/6992/Onan_120Vac_Wiring.jpg


David del Rio - 75 Avion - Raymond, CA
Re: 120Vac Wiring from Onan to Coach, 75' Avion w/ 6k Powerdrawer [message #316564 is a reply to message #316562] Mon, 24 April 2017 18:21 Go to previous messageGo to next message
A Hamilto is currently offline  A Hamilto   United States
Messages: 4508
Registered: April 2011
Karma: 39
Senior Member
David del Rio wrote on Mon, 24 April 2017 17:53
I completely removed, moderately refurbished, and serviced this Onan. Every connection, wire, bolt and screw were returned to their original positions.

The very last connections are for the 120Vac system. I'm not certain about the LII leg as shown in this photo. Perhaps a look at your Onan will shed some light on this for me.

Thank you!

This photo illustrates my question:
http://www.gmcmhphotos.com/photos/data/6992/Onan_120Vac_Wiring.jpg
Either L1 or L2 is internally grounded to the Onan case. I have seen one document that shows L1 is ground, and another shows L2 as ground. No one here could (or would) tell me which drawing was correct.

Turn the 120V breaker off and put an ohmmeter between the generator case section and the L1 wire. If the resistance is close to zero, that's ground and neutral for the 120VAC stuff. If it is not close to zero, check L2 as it should be close to zero. One is ground and neutral, the other is 120VAC.

This drawing is either right, or bass ackwards. Interchange L1 and L2 as required so that the one that is grounded internally in the Onan is ground/neutral and the other feeds the hot side of the AC system.

http://www.gmcmhphotos.com/photos/data/10/Onan_and_Receptacle_120VAC_Wiring.jpg
Re: 120Vac Wiring from Onan to Coach, 75' Avion w/ 6k Powerdrawer [message #316566 is a reply to message #316564] Mon, 24 April 2017 18:40 Go to previous messageGo to next message
David del Rio is currently offline  David del Rio   United States
Messages: 49
Registered: April 2016
Location: Raymond CA
Karma: 0
Member
A Hamilto wrote on Mon, 24 April 2017 16:21
Interchange L1 and L2 as required so that the one that is grounded internally in the Onan is ground/neutral and the other feeds the hot side of the AC system.


Mr. Hamilto, Thanks for the reply. This leads me to believe that whichever wire is the neutral for the 120Vac system, it should be common with the appropriate wire of the Onan that is neutral, and should be bonded to the Onan chassis.

It's clear which wire is "hot", in my case it's L1. I say that because the L2 wire is connected to the breaker and I don't think they'd but the breaker on the "neutral" side of the system.

Best,
Dave


David del Rio - 75 Avion - Raymond, CA
Re: 120Vac Wiring from Onan to Coach, 75' Avion w/ 6k Powerdrawer [message #316568 is a reply to message #316566] Mon, 24 April 2017 19:13 Go to previous messageGo to next message
A Hamilto is currently offline  A Hamilto   United States
Messages: 4508
Registered: April 2011
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Senior Member
David del Rio wrote on Mon, 24 April 2017 18:40
A Hamilto wrote on Mon, 24 April 2017 16:21
Interchange L1 and L2 as required so that the one that is grounded internally in the Onan is ground/neutral and the other feeds the hot side of the AC system.


Mr. Hamilto, Thanks for the reply. This leads me to believe that whichever wire is the neutral for the 120Vac system, it should be common with the appropriate wire of the Onan that is neutral, and should be bonded to the Onan chassis.

It's clear which wire is "hot", in my case it's L1. I say that because the L2 wire is connected to the breaker and I don't think they'd put the breaker on the "neutral" side of the system.

Best,
Dave
The last two sentences are confusing. First you said L1 is hot, and then you said L2 is connected to the breaker.

Whichever is connected to the breaker should be hot.
Re: [GMCnet] 120Vac Wiring from Onan to Coach, 75' Avion w/ 6k Powerdrawer [message #316572 is a reply to message #316564] Mon, 24 April 2017 20:38 Go to previous messageGo to next message
k2gkk is currently offline  k2gkk   United States
Messages: 4452
Registered: November 2009
Karma: -8
Senior Member
If I'm not mistaken, with the 6 kW Onan power drawer, a single 120 Volt AC output is fed to BOTH the L1 and L2 terminals on the female power socket into which you plug the four-conductor power cable. The L1 and L2 wires of the power cable each feed separate circuit breakers to power 120 Volt circuits in the coach. This arrangement allows you to connect to 50 Amp 240 Volt power pedestals in a campground or a dedicated power 50A/240V circuit at your home! Once again, if memory is working, L1 and L2 wires in the CABLE are Black and Red. The neutral is White, and the safety ground is Green. That should be standard in a GMC coach, but there's no telling what aftermarket finishers did with a Transmode rolling chassis and shell.


~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~
~~ ~ D C "Mac" Macdonald ~ ~~
~ ~ Amateur Radio - K2GKK ~ ~
~ ~ Since 30 November '53 ~ ~
~ ~ USAF and FAA, Retired ~ ~
~ Member GMCMI and Classics ~
~ ~ ~ Oklahoma City, OK ~ ~ ~
~~ ~ ~ "The Money Pit" ~ ~ ~~
~ ~ ~ ~ TZE166V101966 ~ ~ ~ ~
~ ~ ~ '76 ex-Palm Beach ~ ~ ~
~~ k2gkk + hotmail dot com ~~
~ www.gmcmhphotos.com/okclb ~
~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~
______________
|[ ]~~~[][ ][]\
"--OO--[]---O-"




________________________________
From: Gmclist on behalf of A.
Sent: Monday, April 24, 2017 18:21
To: gmclist@list.gmcnet.org
Subject: Re: [GMCnet] 120Vac Wiring from Onan to Coach, 75' Avion w/ 6k Powerdrawer
David del Rio wrote on Mon, 24 April 2017 17:53
> I completely removed, moderately refurbished, and serviced this Onan. Every connection, wire, bolt and screw were returned to their original
> positions.
>
> The very last connections are for the 120Vac system. I'm not certain about the LII leg as shown in this photo. Perhaps a look at your Onan will
> shed some light on this for me.
>
> Thank you!
>
> This photo illustrates my question:
> http://www.gmcmhphotos.com/photos/data/6992/Onan_120Vac_Wiring.jpg
Either L1 or L2 is internally grounded to the Onan case. I have seen one document that shows L1 is ground, and another shows L2 as ground. No one here
could (or would) tell me which drawing was correct.

Turn the 120V breaker off and put an ohmmeter between the generator case section and the L1 wire. If the resistance is close to zero, that's ground
and neutral for the 120VAC stuff. If it is not close to zero, check L2 as it should be close to zero. One is ground and neutral, the other is 120VAC.

This drawing is either right, or bass ackwards. Interchange L1 and L2 as required so that the one that is grounded internally in the Onan is
ground/neutral and the other feeds the hot side of the AC system.

http://www.gmcmhphotos.com/photos/data/10/Onan_and_Receptacle_120VAC_Wiring.jpg
--
73 23' Sequoia 4 Sale
73 23' CanyonLands Parts Unit 4 Sale
Upper Alabama
"Every day I become more convinced that I am the only person left on the planet that recognizes nonsense for what it is."

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[http://www.gmcmhphotos.com/photos/data/6992/Onan_120Vac_Wiring.jpg]

[http://www.gmcmhphotos.com/photos/data/10/Onan_and_Receptacle_120VAC_Wiring.jpg]
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Re: [GMCnet] 120Vac Wiring from Onan to Coach, 75' Avion w/ 6k Powerdrawer [message #316573 is a reply to message #316562] Mon, 24 April 2017 20:29 Go to previous messageGo to next message
USAussie is currently offline  USAussie   United States
Messages: 15912
Registered: July 2007
Location: Sydney, Australia
Karma: 6
Senior Member
David,

Below you will find a link to the Avion's 120 VAC circuit:

http://www.gmcmhphotos.com/photos/aa-miscellaneous-photos/p33849-avion-120-v
ac-wiring-diagram.html

Below you will find a link to the Avion's 12 DC circuit:

http://www.gmcmhphotos.com/photos/aa-miscellaneous-photos/p41274-avion-12-vo
lt-wiring-diagram.html


Regards,
Rob M.
The Pedantic Mechanic
USAussie - Downunder
AUS '75 Avion - The Blue Streak TZE365V100428
USA '75 Avion - Double Trouble TZE365V100426
USA '77 Kingsley - TZE 267V100808

-----Original Message-----
From: Gmclist [mailto:gmclist-bounces@list.gmcnet.org] On Behalf Of David
Horowitz
Sent: Monday, April 24, 2017 5:54 PM
To: gmclist@list.gmcnet.org
Subject: [GMCnet] 120Vac Wiring from Onan to Coach, 75' Avion w/ 6k
Powerdrawer

I completely removed, moderately refurbished, and serviced this Onan. Every
connection, wire, bolt and screw were returned to their original
positions.

The very last connections are for the 120Vac system. I'm not certain about
the LII leg as shown in this photo. Perhaps a look at your Onan will shed
some light on this for me.

Thank you!

This photo illustrates my question:
http://www.gmcmhphotos.com/photos/data/6992/Onan_120Vac_Wiring.jpg
--
David del Rio - 75 Avion - Raymond, CA


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Unsubscribe or Change List Options:
http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org


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Regards, Rob M. (USAussie) The Pedantic Mechanic Sydney, Australia '75 Avion - AUS - The Blue Streak TZE365V100428 '75 Avion - USA - Double Trouble TZE365V100426
Re: [GMCnet] 120Vac Wiring from Onan to Coach, 75' Avion w/ 6k Powerdrawer [message #316574 is a reply to message #316572] Mon, 24 April 2017 20:56 Go to previous messageGo to next message
richshoop is currently offline  richshoop   United States
Messages: 190
Registered: April 2017
Karma: 0
Senior Member
The color code you listed IS the standard color code as specified by NEMA and UL. I would be very surprised if aftermarket installers would use something different as all the RV cords I have seen follow the identical color code.

----- Original Message -----

From: "D C _Mac_ Macdonald"
To: gmclist@list.gmcnet.org
Sent: Monday, April 24, 2017 6:38:16 PM
Subject: Re: [GMCnet] 120Vac Wiring from Onan to Coach, 75' Avion w/ 6k Powerdrawer

If I'm not mistaken, with the 6 kW Onan power drawer, a single 120 Volt AC output is fed to BOTH the L1 and L2 terminals on the female power socket into which you plug the four-conductor power cable. The L1 and L2 wires of the power cable each feed separate circuit breakers to power 120 Volt circuits in the coach. This arrangement allows you to connect to 50 Amp 240 Volt power pedestals in a campground or a dedicated power 50A/240V circuit at your home! Once again, if memory is working, L1 and L2 wires in the CABLE are Black and Red. The neutral is White, and the safety ground is Green. That should be standard in a GMC coach, but there's no telling what aftermarket finishers did with a Transmode rolling chassis and shell.


~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~
~~ ~ D C "Mac" Macdonald ~ ~~
~ ~ Amateur Radio - K2GKK ~ ~
~ ~ Since 30 November '53 ~ ~
~ ~ USAF and FAA, Retired ~ ~
~ Member GMCMI and Classics ~
~ ~ ~ Oklahoma City, OK ~ ~ ~
~~ ~ ~ "The Money Pit" ~ ~ ~~
~ ~ ~ ~ TZE166V101966 ~ ~ ~ ~
~ ~ ~ '76 ex-Palm Beach ~ ~ ~
~~ k2gkk + hotmail dot com ~~
~ www.gmcmhphotos.com/okclb ~
~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~
______________
|[ ]~~~[][ ][]\
"--OO--[]---O-"




________________________________
From: Gmclist on behalf of A.
Sent: Monday, April 24, 2017 18:21
To: gmclist@list.gmcnet.org
Subject: Re: [GMCnet] 120Vac Wiring from Onan to Coach, 75' Avion w/ 6k Powerdrawer
David del Rio wrote on Mon, 24 April 2017 17:53
> I completely removed, moderately refurbished, and serviced this Onan. Every connection, wire, bolt and screw were returned to their original
> positions.
>
> The very last connections are for the 120Vac system. I'm not certain about the LII leg as shown in this photo. Perhaps a look at your Onan will
> shed some light on this for me.
>
> Thank you!
>
> This photo illustrates my question:
> http://www.gmcmhphotos.com/photos/data/6992/Onan_120Vac_Wiring.jpg
Either L1 or L2 is internally grounded to the Onan case. I have seen one document that shows L1 is ground, and another shows L2 as ground. No one here
could (or would) tell me which drawing was correct.

Turn the 120V breaker off and put an ohmmeter between the generator case section and the L1 wire. If the resistance is close to zero, that's ground
and neutral for the 120VAC stuff. If it is not close to zero, check L2 as it should be close to zero. One is ground and neutral, the other is 120VAC.

This drawing is either right, or bass ackwards. Interchange L1 and L2 as required so that the one that is grounded internally in the Onan is
ground/neutral and the other feeds the hot side of the AC system.

http://www.gmcmhphotos.com/photos/data/10/Onan_and_Receptacle_120VAC_Wiring.jpg
--
73 23' Sequoia 4 Sale
73 23' CanyonLands Parts Unit 4 Sale
Upper Alabama
"Every day I become more convinced that I am the only person left on the planet that recognizes nonsense for what it is."

_______________________________________________
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Unsubscribe or Change List Options:
http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org
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[http://www.gmcmhphotos.com/photos/data/6992/Onan_120Vac_Wiring.jpg]

[http://www.gmcmhphotos.com/photos/data/10/Onan_and_Receptacle_120VAC_Wiring.jpg]
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Re: [GMCnet] 120Vac Wiring from Onan to Coach, 75' Avion w/ 6k Powerdrawer [message #316576 is a reply to message #316566] Mon, 24 April 2017 21:08 Go to previous messageGo to next message
richshoop is currently offline  richshoop   United States
Messages: 190
Registered: April 2017
Karma: 0
Senior Member
L1 and L2 are always hot wires, in AC speak, the WHITE wire is neutral. You NEVER put the neutral wire with a circuit breaker in the circuit. It is VERY dangerous. When you have some sort of neutral failure (dimming lights, strange sounding motor operation, etc), you can become the neutral. The white wire is called the Killer Neutral for a reason. Ask some questions of an electrician for further clarification. Do not just guess and try something. You can easily get hurt.

----- Original Message -----

From: "David Horowitz"
To: gmclist@list.gmcnet.org
Sent: Monday, April 24, 2017 4:40:26 PM
Subject: Re: [GMCnet] 120Vac Wiring from Onan to Coach, 75' Avion w/ 6k Powerdrawer

A Hamilto wrote on Mon, 24 April 2017 16:21
> Interchange L1 and L2 as required so that the one that is grounded internally in the Onan is ground/neutral and the other feeds the hot side of
> the AC system.


Mr. Hamilto, Thanks for the reply. This leads me to believe that whichever wire is the neutral for the 120Vac system, it should be common with the
appropriate wire of the Onan that is neutral, and should be bonded to the Onan chassis.

It's clear which wire is "hot", in my case it's L1. I say that because the L2 wire is connected to the breaker and I don't think they'd but the
breaker on the "neutral" side of the system.

Best,
Dave

--
David del Rio - 75 Avion - Raymond, CA


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Re: [GMCnet] 120Vac Wiring from Onan to Coach, 75' Avion w/ 6k Powerdrawer [message #316578 is a reply to message #316572] Mon, 24 April 2017 21:21 Go to previous messageGo to next message
A Hamilto is currently offline  A Hamilto   United States
Messages: 4508
Registered: April 2011
Karma: 39
Senior Member
k2gkk wrote on Mon, 24 April 2017 20:38
If I'm not mistaken, with the 6 kW Onan power drawer, a single 120 Volt AC output is fed to BOTH the L1 and L2 terminals on the female power socket into which you plug the four-conductor power cable. The L1 and L2 wires of the power cable each feed separate circuit breakers to power 120 Volt circuits in the coach. This arrangement allows you to connect to 50 Amp 240 Volt power pedestals in a campground or a dedicated power 50A/240V circuit at your home! Once again, if memory is working, L1 and L2 wires in the CABLE are Black and Red. The neutral is White, and the safety ground is Green. That should be standard in a GMC coach, but there's no telling what aftermarket finishers did with a Transmode rolling chassis and shell.


~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~
~~ ~ D C "Mac" Macdonald ~ ~~
~ ~ Amateur Radio - K2GKK ~ ~
~ ~ Since 30 November '53 ~ ~
~ ~ USAF and FAA, Retired ~ ~
~ Member GMCMI and Classics ~
~ ~ ~ Oklahoma City, OK ~ ~ ~
~~ ~ ~ "The Money Pit" ~ ~ ~~
~ ~ ~ ~ TZE166V101966 ~ ~ ~ ~
~ ~ ~ '76 ex-Palm Beach ~ ~ ~
~~ k2gkk + hotmail dot com ~~
~ www.gmcmhphotos.com/okclb ~
~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~
______________
|[ ]~~~[][ ][]\
"--OO--[]---O-"
The first half of what you said is correct.

I don't know what was done on all model years, or what Onan did from one year to the next. But my Onan has no color code coming out of the generator section. Mine has two WHITE wires coming from somewhere that are connected together at that "somewhere" and another WHITE larger gauge coming from somewhere else. Some drawings seem to show the two wires as L1 and the single as L2, other drawings show the single wire as L1 and the two wires as L2. Mine has the two wires connected together again to one, and the single split to two (?).

There is no black and red and white and green coming off the Onan itself. Those colors come out of the splice box in the generator compartment (or wherever it is). Those colored wires go to the 50A Onan receptacle or whatever changeover rigging is installed to go from shore to generator and vice versa.

I ohmed out the white wires coming from the Onan, and the one(s) that are a dead short to the Onan case got connected to BOTH the green wire and the white wire in the splice box. Whatever was left (probably comes from the circuit breaker) got connected to BOTH the black wire and the red wire. Those wires go from the splice box to the 50A Onan outlet in the electrical/city water compartment. The 50A receptacle is wired like you would expect, a black to one hot, a red to the other, the white to neutral and green to ground.

That is electrically equivalent to the setup where the output of the splice box through the flexible conduit is one no. 6 white wire to the ground AND JUMPERED TO THE neutral wire (or vice versa) on the 50A outlet and one no. 6 black wire that goes to one of the hot connections and is jumpered to the other hot on the 50A receptacle.

Others have different setups for switching between shore power and Onan, but I am thinking the Onans are the same from 1973 to 1978.
Re: [GMCnet] 120Vac Wiring from Onan to Coach, 75' Avion w/ 6k Powerdrawer [message #316579 is a reply to message #316578] Mon, 24 April 2017 21:32 Go to previous messageGo to next message
USAussie is currently offline  USAussie   United States
Messages: 15912
Registered: July 2007
Location: Sydney, Australia
Karma: 6
Senior Member
G'day,

I stumbled on to some more photos that might be helpful. I'm on a flight
back to Sydney tomorrow so I can't check the Onan in Double Trouble and The
Blue Streak has a 240 VAC / 50 HZ Chinese generator.

http://www.gmcmhphotos.com/photos/g6585-onan-connection-repair.html

Regards,
Rob M.
The Pedantic Mechanic
USAussie - Downunder
AUS '75 Avion - The Blue Streak TZE365V100428
USA '75 Avion - Double Trouble TZE365V100426
USA '77 Kingsley - TZE 267V100808



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Regards, Rob M. (USAussie) The Pedantic Mechanic Sydney, Australia '75 Avion - AUS - The Blue Streak TZE365V100428 '75 Avion - USA - Double Trouble TZE365V100426
Re: [GMCnet] 120Vac Wiring from Onan to Coach, 75' Avion w/ 6k Powerdrawer [message #316580 is a reply to message #316578] Mon, 24 April 2017 21:38 Go to previous messageGo to next message
k2gkk is currently offline  k2gkk   United States
Messages: 4452
Registered: November 2009
Karma: -8
Senior Member
Please note that I stated that the color codes apply to the POWER CABLE that plugs into the socket!

There is supposed to be a dead short between the L1 and L2 connections on the socket. When the Onan is running, 120 Volts should be on both HOT pins of the socket when measured to the neutral pin. If you don't have that, get an qualified electrician to set it up before you hurt yourself!


Mac in OKC


________________________________
From: Gmclist on behalf of A.
Sent: Monday, April 24, 2017 21:21
To: gmclist@list.gmcnet.org
Subject: Re: [GMCnet] 120Vac Wiring from Onan to Coach, 75' Avion w/ 6k Powerdrawer

k2gkk wrote on Mon, 24 April 2017 20:38
> If I'm not mistaken, with the 6 kW Onan power drawer, a single 120 Volt AC output is fed to BOTH the L1 and L2 terminals on the female power
> socket into which you plug the four-conductor power cable. The L1 and L2 wires of the power cable each feed separate circuit breakers to power 120
> Volt circuits in the coach. This arrangement allows you to connect to 50 Amp 240 Volt power pedestals in a campground or a dedicated power 50A/240V
> circuit at your home! Once again, if memory is working, L1 and L2 wires in the CABLE are Black and Red. The neutral is White, and the safety
> ground is Green. That should be standard in a GMC coach, but there's no telling what aftermarket finishers did with a Transmode rolling chassis and
> shell.
>
>
> ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~
> ~~ ~ D C "Mac" Macdonald ~ ~~
> ~ ~ Amateur Radio - K2GKK ~ ~
> ~ ~ Since 30 November '53 ~ ~
> ~ ~ USAF and FAA, Retired ~ ~
> ~ Member GMCMI and Classics ~
> ~ ~ ~ Oklahoma City, OK ~ ~ ~
> ~~ ~ ~ "The Money Pit" ~ ~ ~~
> ~ ~ ~ ~ TZE166V101966 ~ ~ ~ ~
> ~ ~ ~ '76 ex-Palm Beach ~ ~ ~
> ~~ k2gkk + hotmail dot com ~~
> ~ www.gmcmhphotos.com/okclb ~
> ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~
> ______________
> |[ ]~~~[][ ][]\
> "--OO--[]---O-"
The first half of what you said is correct.

I don't know what was done on all model years, or what Onan did from one year to the next. But my Onan has no color code coming out of the generator
section. Mine has two WHITE wires coming from somewhere that are connected together at that "somewhere" and another WHITE larger gauge coming from
somewhere else. Some drawings seem to show the two wires as L1 and the single as L2, other drawings show the single wire as L1 and the two wires as
L2. Mine has the two wires connected together again to one, and the single split to two (?).

There is no black and red and white and green coming off the Onan itself. Those colors come out of the splice box in the generator compartment (or
wherever it is). Those colored wires go to the 50A Onan receptacle or whatever changeover rigging is installed to go from shore to generator and vice
versa.

I ohmed out the white wires coming from the Onan, and the one(s) that are a dead short to the Onan case got connected to BOTH the green wire and the
white wire in the splice box. Whatever was left (probably comes from the circuit breaker) got connected to BOTH the black wire and the red wire. Those
wires go from the splice box to the 50A Onan outlet in the electrical/city water compartment. The 50A receptacle is wired like you would expect, a
black to one hot, a red to the other, the white to neutral and green to ground.

That is electrically equivalent to the setup where the output of the splice box through the flexible conduit is one no. 6 white wire to the ground AND
JUMPERED TO THE neutral wire (or vice versa) on the 50A outlet and one no. 6 black wire that goes to one of the hot connections and is jumpered to the
other hot on the 50A receptacle.

Others have different setups for switching between shore power and Onan, but I am thinking the Onans are the same from 1973 to 1978.
--
73 23' Sequoia 4 Sale
73 23' CanyonLands Parts Unit 4 Sale
Upper Alabama
"Every day I become more convinced that I am the only person left on the planet that recognizes nonsense for what it is."

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Re: [GMCnet] 120Vac Wiring from Onan to Coach, 75' Avion w/ 6k Powerdrawer [message #316598 is a reply to message #316580] Tue, 25 April 2017 13:25 Go to previous messageGo to next message
A Hamilto is currently offline  A Hamilto   United States
Messages: 4508
Registered: April 2011
Karma: 39
Senior Member
Just to finish muddying the water, this 120V drawing for '75 and '76 shows L2 as "hot" and L1 as neutral/ground.
http://www.bdub.net/wirediagrams/75-76-120vac-living-area.pdf
This 120V drawing for a '77 shows L1 as "hot" and L2 as neutral/ground.
http://www.bdub.net/wirediagrams/77-livingarea-120vac.pdf

Bottom line, when you take it apart and don't label what goes where, you need to use your handy multi-meter to make sure that whatever comes from the Onan circuit breaker goes to "hot" and whatever is left gets wired to neutral and ground.

From delrio's pictures, it looks like the two smaller wires from the Onan come from the circuit breaker. That would agree with the 75/76 drawing. Sort of. None of the drawings I have seen show more than two wires in the flexible conduit (one white and one black).

My '73 23' has a 4 conductor cable (black, red, white, green) running from the splice/junction box to the 50A receptacle. No flexible conduit.

Hope it passes the smoke test (no smoke is "pass).
Re: [GMCnet] 120Vac Wiring from Onan to Coach, 75' Avion w/ 6k Powerdrawer [message #316606 is a reply to message #316598] Tue, 25 April 2017 15:59 Go to previous messageGo to next message
Olly Schmidt is currently offline  Olly Schmidt   United States
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Mark,
> Hope it passes the smoke test (no smoke is "pass).

Computers only work with smoke. Once the smoke comes out, they are toast.

*SCNR* :-)


--
Best regards

Peer Oliver Schmidt
PGP Key ID: 0x83E1C2EA

'76a Eleganza II, VA


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Best regards

Olly Schmidt
PGP Key ID: 0x18a9 3a1f 4196 bf22
'76a Eleganza II, VA
'73 Sequoia, SH, Germany
Re: 120Vac Wiring from Onan to Coach, 75' Avion w/ 6k Powerdrawer [message #316609 is a reply to message #316562] Tue, 25 April 2017 16:30 Go to previous messageGo to next message
JohnL455 is currently offline  JohnL455   United States
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Part of the confusion here is the L1 and L2 terminology. At generator and at 14-50R they are different things. At gen one is hot and one is neutral. There is confusion as these were available as 240 V for export and they did not relabel for domestic as I understand. You need to confirm which is from open breaker load side and which is chassis as previously mentioned above. It might be easier to refer to the hots at the 14-50R as X and Y. (I'm assuming you have a 14-50 and not TT-30.) The hot goes to X and a short jumper applies it to Y as well.

John Lebetski
Woodstock, IL
77 Eleganza II
Re: 120Vac Wiring from Onan to Coach, 75' Avion w/ 6k Powerdrawer [message #316612 is a reply to message #316609] Tue, 25 April 2017 17:19 Go to previous messageGo to next message
A Hamilto is currently offline  A Hamilto   United States
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JohnL455 wrote on Tue, 25 April 2017 16:30
...There is confusion as these were available as 240 V for export and they did not relabel for domestic as I understand. You need to confirm which is from open breaker load side and which is chassis as previously mentioned above. It might be easier to refer to the hots at the 14-50R as X and Y. (I'm assuming you have a 14-50 and not TT-30.) The hot goes to X and a short jumper applies it to Y as well.
There is confusion because one version of document with the 120V domestic unit conflicts with another document showing the same unit.

I can't make it any clearer than showing you the two pdf drawings linked in that post.

One shows L1 hot and the other shows L2 as hot.

In the case of delrio's system, he has two black wires and one white wire going through the flex conduit to the 50A outlet, or the switchgear. Presumably one black goes to X and one to Y, there wouldn't need to be a jumper between X and Y, but there would need to be one from neutral to ground at the receptacle/switchgear in order to ground back to the source (the Onan).

You are correct that "You need to confirm which is from open breaker load side and which is chassis as previously mentioned above."

I am aware of at least three ways that the hot(s), neutral and ground get to the prongs on the 50A receptacle.

1. A single black and a single white in flex conduit with a jumper between the hots and a jumper between neutral and ground at the receptacle.
2. Three wires in the flex conduit. Two blacks to the receptacle, one to X and one to Y, and one white with a jumper between neutral and ground.
3. A cord with black, red, white and green to the plug, hots tied together at the Onan breaker and neutral and ground tied together in the splice/junction box.

I can get them right if I have eyes and hands on the system, but trying to keep someone safe from a keyboard is a challenge.
Re: [GMCnet] 120Vac Wiring from Onan to Coach, 75' Avion w/ 6k Powerdrawer [message #316615 is a reply to message #316609] Tue, 25 April 2017 17:55 Go to previous messageGo to next message
Jim Miller is currently offline  Jim Miller   United States
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> On Apr 25, 2017, at 5:30 PM, John R.Lebetski wrote:
>
> Part of the confusion here is the L1 and L2 terminology. At generator and at 14-50R they are different things. At gen one is hot and one is neutral.

Per the Onan 6kW NH Major Service Manual, page 44, fig 57…..

L1 is what you guys are calling “HOT” and L2 is “NEUTRAL/GROUND” - unless someone has monkeyed around inside the generator’s bellhousing..

L1 is a single conductor wire sourced from the compounding reactor in the bellhousing and then routed to the breaker on top of the generator.

L2 is two wires coming out of the bellhousing and crimped into a single lug and attached to a single wire going up the flex to the coach.

The L2 to chassis bonding that makes L2 the “GROUND" is shown at the lower left of Fig. 57.

The two “HOTs” on the 50A receptacle inside the coach’s shore power cord cubby are bonded together and connected to L1 coming from the genset.

Note that unless you drive a ground rod at your campsite and then bond the coach’s electrical ground to it while running the generator then the coach will never be at true electrical ground potential. It’ll always be “floating” above true earth ground potential by an unknown amount that varies from instant to instant.

Once again: if some PO has monkeyed with the coach or genset wiring then all bets are off.

—Jim

Jim Miller
1977 Eleganza
1977 Royale
Hamilton, OH




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Jim Miller 1977 Eleganza II 1977 Royale Hamilton, OH
Re: [GMCnet] 120Vac Wiring from Onan to Coach, 75' Avion w/ 6k Powerdrawer [message #316618 is a reply to message #316615] Tue, 25 April 2017 18:30 Go to previous messageGo to next message
A Hamilto is currently offline  A Hamilto   United States
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Jim Miller wrote on Tue, 25 April 2017 17:55
Per the Onan 6kW NH Major Service Manual, page 44, fig 57.....
L1 is what you guys are calling "HOT" and L2 is "NEUTRAL/GROUND" - unless someone has monkeyed around inside the generator's bellhousing..

L1 is a single conductor wire sourced from the compounding reactor in the bellhousing and then routed to the breaker on top of the generator.

L2 is two wires coming out of the bellhousing and crimped into a single lug and attached to a single wire going up the flex to the coach.

The L2 to chassis bonding that makes L2 the "GROUND" is shown at the lower left of Fig. 57.

The two "HOTs" on the 50A receptacle inside the coach's shore power cord cubby are bonded together and connected to L1 coming from the genset.

Note that unless you drive a ground rod at your campsite and then bond the coach's electrical ground to it while running the generator then the coach will never be at true electrical ground potential. It'll always be "floating" above true earth ground potential by an unknown amount that varies from instant to instant.

Once again: if some PO has monkeyed with the coach or genset wiring then all bets are off.

--Jim

Jim Miller
1977 Eleganza
1977 Royale
Hamilton, OH
Except that this drawing says otherwise.

http://www.bdub.net/wirediagrams/120vac-ZEO6581.pdf

Making "L1" and "L2" sort of meaningless. Like you said, if a PO has mucked with stuff, all bets are off anyway.

Repetition is good for young minds. So here goes again. Whatever comes out of the Onan circuit breaker is hot, and whatever else is left coming out of the Onan 120VAC wiring is neutral/ground. With the Onan circuit breaker off, there will be an open circuit between the hot wire and the Onan end bell case. There will be a dead short between the neutral/ground and the Onan end bell case. The Onan end bell drawing that I have shows two wires called "GND-L2" and one called "L1". That's what Jim said. But check with your multimeter before you assume anything.
Re: [GMCnet] 120Vac Wiring from Onan to Coach, 75' Avion w/ 6k Powerdrawer [message #316624 is a reply to message #316618] Tue, 25 April 2017 19:59 Go to previous messageGo to next message
Jim Miller is currently offline  Jim Miller   United States
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On Apr 25, 2017, at 7:30 PM, A. wrote:

> Except that this drawing says otherwise.
> http://www.bdub.net/wirediagrams/120vac-ZEO6581.pdf
> Making "L1" and "L2" sort of meaningless. Like you said, if a PO has mucked with stuff, all bets are off anyway.

I am going to believe what the Onan manual says (as reinforced by what I have seen with my own eyes while repairing them) rather than some diagram found on the Internet. In any case I expect that bdub diagram just has L1 and L2 mislabeled on the receptacle; the fact remains that the two hots on the receptacle are bonded and the neutral/ground conductors are bonded. And if the Onan has _not_ been messed with then the double-wire L2 is bonded to the Onan chassis and would serve as what we think of as a neutral/ground; OTOH the single-wire circuit-breakered L1 feeds the bonded “HOT” conductors in the receptacle.

> Repetition is good for young minds. So here goes again. Whatever comes out of the Onan circuit breaker is hot, and whatever else is left coming out of
> the Onan 120VAC wiring is neutral/ground.

The circuit breaker could be in either leg and be just as effective in interrupting current flow as it is supposed to. It would not be proper to have it that way - but it would work.

> But check with your multimeter before you assume anything.

Agree completely and the test is simple: check voltage between a bare metal spot on the generator chassis and each output wire. If the reading is 0VAC between the chassis and the wire then that’s your “neutral”. If it reads 120VAC then the wire is the “hot”.

—Jim

Jim Miller
1977 Eleganza
1977 Royale
Hamilton, OH



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Jim Miller 1977 Eleganza II 1977 Royale Hamilton, OH
Re: [GMCnet] 120Vac Wiring from Onan to Coach, 75' Avion w/ 6k Powerdrawer [message #316625 is a reply to message #316624] Tue, 25 April 2017 20:38 Go to previous messageGo to next message
A Hamilto is currently offline  A Hamilto   United States
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Jim Miller wrote on Tue, 25 April 2017 19:59
I am going to believe what the Onan manual says (as reinforced by what I have seen with my own eyes while repairing them) rather than some diagram found on the Internet. In any case I expect that bdub diagram just has L1 and L2 mislabeled on the receptacle; the fact remains that the two hots on the receptacle are bonded and the neutral/ground conductors are bonded. And if the Onan has _not_ been messed with then the double-wire L2 is bonded to the Onan chassis and would serve as what we think of as a neutral/ground; OTOH the single-wire circuit-breakered L1 feeds the bonded "HOT" conductors in the receptacle.

> Repetition is good for young minds. So here goes again. Whatever comes out of the Onan circuit breaker is hot, and whatever else is left coming out of
> the Onan 120VAC wiring is neutral/ground.

The circuit breaker could be in either leg and be just as effective in interrupting current flow as it is supposed to. It would not be proper to have it that way - but it would work.

> But check with your multimeter before you assume anything.

Agree completely and the test is simple: check voltage between a bare metal spot on the generator chassis and each output wire. If the reading is 0VAC between the chassis and the wire then that's your "neutral". If it reads 120VAC then the wire is the "hot".

--Jim
Jim Miller
1977 Eleganza
1977 Royale
Hamilton, OH
I think we need to go with your last sentence. Because between POs and documentation, any way it is, or says it should be, might be wrong.

A PO had removed my Onan and everything attached to it. So I had to put it all back. I had to figure out the hot and neutral/ground because of that GMC documentation conflict. It turned out the wires that reached the splice box were backwards from the Onan documentation. What should have been the single larger gauge "hot" wire was two smaller gauge wires coming off the breaker and the two smaller wires were connected to a single larger gauge wire at a point close to the end bell. I suspect PO involvement in this case. Didn't matter. I have a multimeter and know how to use it. I guess a PO wanted two hot wires to connect one each to the black and red wires going to the 50A receptacle from the splice box. OCD maybe. I dunno. I wired it with all the hots connected to each other and all the grounds/neutrals connected to each other in the splice/junction box. Works like the factory intended it.
Re: [GMCnet] 120Vac Wiring from Onan to Coach, 75' Avion w/ 6k Powerdrawer [message #316670 is a reply to message #316598] Thu, 27 April 2017 01:42 Go to previous message
USAussie is currently offline  USAussie   United States
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I REALLY don't understand why everybody keeps referring to GMC wiring
diagrams, it's not a GMC it's an AVION and here's the 120 VAC wiring diagram
AGAIN!

http://www.gmcmhphotos.com/photos/aa-miscellaneous-photos/p33849-avion-120-v
ac-wiring-diagram.html

Regards,
Rob M.
The Pedantic Mechanic
USAussie - Downunder
AUS '75 Avion - The Blue Streak TZE365V100428
USA '75 Avion - Double Trouble TZE365V100426
USA '77 Kingsley - TZE 267V100808



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Regards, Rob M. (USAussie) The Pedantic Mechanic Sydney, Australia '75 Avion - AUS - The Blue Streak TZE365V100428 '75 Avion - USA - Double Trouble TZE365V100426
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