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FRP (Fiberglass Reinforced Plastic) [message #301173] Fri, 27 May 2016 02:16 Go to next message
Ken Burton is currently offline  Ken Burton   United States
Messages: 10030
Registered: January 2004
Location: Hebron, Indiana
Karma: 10
Senior Member
I have seen other people mention this stuff but never looked at or worked with it. At the GMC Eastern states rally I installed (with help) some CR Lawrence side windows. In the process I found that the existing walls around the windows were deteriorated to the point that they need to be replaced. I originally was looking for something that would not rot or deteriorate over time.

I found FRP at Menards and Home Depot and decided to give it a try. I originally was going to use it and glue some 1/4 headliner foam to it. Then I was going to cover it with a textured vinyl fabric. As I proceeded through this project I decided to just use the FRP as it is and forgo foam and fabric covering. I could always add the foam and fabric later if desired. I also had some valances that I did not like so I made new ones out of the FRP scraps. I have not completed this yet but hope to do so in a day or two.

I am impressed with FRP. I bought one sheet of the "Crushed ICE version" FRP for about $24.00. I also bought some 8 foot long edge strip for corners, joining sheets, end end trim. The strips were $2.24 each.

This stuff is indestructible. I do not know it's insulation value. Since it is hard surfaced I also do not know how it will be on sound.

It is very thin and flexible. I think it is about .090". The nice thing is it works just like wood. I tried a hole punch on it because my 50 year old 1/2" drill just died. I could not dent the stuff. So after buying a new 1/2" drill, I drilled it just like wood. I cut it using my radial arm saw and my saber saw just like wood. I was able to plane it, file it, and sand it just like wood. I also glued it, using $1.99 polyester epoxy from Harbor Freight. I glued corner pieces made from curved FRP to some corner trim strips to make each of my valances. It set up perfectly. Now my valances can snap together into the corner trim and could be taken apart at will in the future. I have not done the cross piece on the bottom yet, but I intend to make it the same way.

I intended to mount the valances with screws but decided to try double faced semi-permanent foam tape instead. If this does not work then I will screw then on but so far I have used zero screws in this project

So if you are remodeling consider using this FRP stuff.





Ken Burton - N9KB
76 Palm Beach
Hebron, Indiana
Re: [GMCnet] FRP (Fiberglass Reinforced Plastic) [message #301175 is a reply to message #301173] Fri, 27 May 2016 05:24 Go to previous messageGo to next message
Mr ERFisher is currently offline  Mr ERFisher   United States
Messages: 7117
Registered: August 2005
Karma: 2
Senior Member
Here are some examples

http://gmcmotorhome.info/living.html#head


On Friday, May 27, 2016, Ken Burton wrote:

> I have seen other people mention this stuff but never looked at or worked
> with it. At the GMC Eastern states rally I installed (with help) some CR
> Lawrence side windows. In the process I found that the existing walls
> around the windows were deteriorated to the point that they need to be
> replaced. I originally was looking for something that would not rot or
> deteriorate over time.
>
> I found FRP at Menards and Home Depot and decided to give it a try. I
> originally was going to use it and glue some 1/4 headliner foam to it.
> Then I
> was going to cover it with a textured vinyl fabric. As I proceeded
> through this project I decided to just use the FRP as it is and forgo foam
> and
> fabric covering. I could always add the foam and fabric later if
> desired. I also had some valances that I did not like so I made new ones
> out of
> the FRP scraps. I have not completed this yet but hope to do so in a day
> or two.
>
> I am impressed with FRP. I bought one sheet of the "Crushed ICE version"
> FRP for about $24.00. I also bought some 8 foot long edge strip for
> corners, joining sheets, end end trim. The strips were $2.24 each.
>
> This stuff is indestructible. I do not know it's insulation value. Since
> it is hard surfaced I also do not know how it will be on sound.
>
> It is very thin and flexible. I think it is about .090". The nice thing
> is it works just like wood. I tried a hole punch on it because my 50 year
> old 1/2" drill just died. I could not dent the stuff. So after buying a
> new 1/2" drill, I drilled it just like wood. I cut it using my radial arm
> saw and my saber saw just like wood. I was able to plane it, file it, and
> sand it just like wood. I also glued it, using $1.99 polyester epoxy from
> Harbor Freight. I glued corner pieces made from curved FRP to some corner
> trim strips to make each of my valances. It set up perfectly. Now my
> valances can snap together into the corner trim and could be taken apart
> at will in the future. I have not done the cross piece on the bottom yet,
> but I intend to make it the same way.
>
> I intended to mount the valances with screws but decided to try double
> faced semi-permanent foam tape instead. If this does not work then I will
> screw then on but so far I have used zero screws in this project
>
> So if you are remodeling consider using this FRP stuff.
>
>
>
>
> --
> Ken Burton - N9KB
> 76 Palm Beach
> Hebron, Indiana
>
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org
>


--
Gene Fisher -- 74-23,77PB/ore/ca
“Give a man a fish; you have fed him for today --- give him a URL and
-------
http://gmcmotorhome.info/
Alternator Protection Cable
http://gmcmotorhome.info/APC.html
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Re: FRP (Fiberglass Reinforced Plastic) [message #301178 is a reply to message #301173] Fri, 27 May 2016 07:31 Go to previous messageGo to next message
77Royale   United States
Messages: 461
Registered: June 2014
Location: Mid Michigan
Karma: 6
Senior Member
I did my entire ceiling and a few walls with FRP, Agree with everything Ken said. I did find it is somewhat heat sensitive when cutting. The colder the panel the more it wants to chip. The warmer the panel it cuts without any chips. As I did my ceiling in January I used the furnace to heat up a few panels at a time while I was installing them.

I also found from another GMCer, some panel transition pieces which were a life saver and fit perfectly.

http://www.nudo.com/p_vinyl_trim.php?crumb=%3Ca+href%3D%27l_extrusions_trims.php%27%3EExtrusions/Trims%3C/a%3E

I could not buy direct from the company, I had to order a few sticks through a building supply. I used Number 47. Its a two piece cap and retainer. Came out super nice. I would say you dont need too many rivets through the FRP. Once the cap is snapped into the retainer it is solid and not going anywhere.

With little ones, this is so nice to hit with a sponge and a bit of simple green or windex. No issues drilling through it and popping a few rivets to stick it to the ceiling.

Through the last few heat and cold cycles I have not had any buckling or sagging.


77 Royale, Rear Dry Bath. 403, 3.55 Final Drive, Lenzi goodies, Patterson carb and dizzy. Mid Michigan

[Updated on: Fri, 27 May 2016 07:33]

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Re: FRP (Fiberglass Reinforced Plastic) [message #301181 is a reply to message #301178] Fri, 27 May 2016 08:14 Go to previous messageGo to next message
Justin Brady is currently offline  Justin Brady   United States
Messages: 769
Registered: April 2015
Location: Bell Buckle, TN
Karma: 11
Senior Member
I couldn't find any without that odd texture (wavy, not flat)
I ended up going to a sign shop and getting foamed PVC. It's not as durable, but it looks nicer IMHO


Justin Brady http://www.thegmcrv.com/ 1976 Palm Beach 455
Re: FRP (Fiberglass Reinforced Plastic) [message #301182 is a reply to message #301173] Fri, 27 May 2016 08:25 Go to previous messageGo to next message
Jp Benson is currently offline  Jp Benson   United States
Messages: 649
Registered: October 2011
Location: Fla
Karma: 2
Senior Member
Good stuff. For short cuts I score it a few times with a utility knife and snap it. Less dust that way. Score both sides for a cleaner break. In another thread someone mentioned using foamed PVC for walls. Walltuf is advertised as an FRP alternative without the fiberglass. I've no experience with foamed PVC.

JP
Re: [GMCnet] FRP (Fiberglass Reinforced Plastic) [message #301183 is a reply to message #301181] Fri, 27 May 2016 08:29 Go to previous messageGo to next message
Keith V is currently offline  Keith V   United States
Messages: 2337
Registered: March 2008
Location: Mounds View,MN
Karma: 0
Senior Member
I'm using Coroplast, its a corrugated plastic, for my headliner and walls. It's plastic insulated and I can cut it with a razor knife.
It holds up to headliner adhesive too I cover it with fabric or such
I get it at home depot for $20

> Date: Fri, 27 May 2016 07:14:33 -0600
> To: gmclist@list.gmcnet.org
> From: jbrady2@gmail.com
> Subject: Re: [GMCnet] FRP (Fiberglass Reinforced Plastic)
>
> I couldn't find any without that odd texture (wavy, not flat)
> I ended up going to a sign shop and getting foamed PVC. It's not as durable, but it looks nicer IMHO
> --
> Justin Brady
> http://www.thegmcrv.com/
> 1976 Palm Beach 455
>
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org

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Keith Vasilakes
Mounds View. MN
75 ex Royale GMC
ask me about MicroLevel
Cell, 763-732-3419
My427v8@hotmail.com
Re: [GMCnet] FRP (Fiberglass Reinforced Plastic) [message #301201 is a reply to message #301183] Fri, 27 May 2016 16:46 Go to previous messageGo to next message
Dolph Santorine is currently offline  Dolph Santorine   United States
Messages: 1236
Registered: April 2011
Location: Wheeling, WV
Karma: -41
Senior Member
I'm using Coroplast for the ceiling (covered with hull liner) and FRP on the walls covered in Pleather.

If I did it again, it would all be Coroplast.

The ceiling was free from Pat McGeehan for Senate and the WV GOP

Depending on your primary schedule, there may still be some free out there.

Or wait till November.

Dolph Santorine

DE N8JPC

Wheeling, West Virginia

1977 ex-Palm Beach TZE167V100820
1-ton, Sullybuilt Bags, Reaction Arms, 3.70 LSD, Manny Transmission, EV-6010,


> On May 27, 2016, at 9:29 AM, Keith V wrote:
>
> I'm using Coroplast, its a corrugated plastic, for my headliner and walls. It's plastic insulated and I can cut it with a razor knife.
> It holds up to headliner adhesive too I cover it with fabric or such
> I get it at home depot for $20
>
>> Date: Fri, 27 May 2016 07:14:33 -0600
>> To: gmclist@list.gmcnet.org
>> From: jbrady2@gmail.com
>> Subject: Re: [GMCnet] FRP (Fiberglass Reinforced Plastic)
>>
>> I couldn't find any without that odd texture (wavy, not flat)
>> I ended up going to a sign shop and getting foamed PVC. It's not as durable, but it looks nicer IMHO
>> --
>> Justin Brady
>> http://www.thegmcrv.com/
>> 1976 Palm Beach 455
>>
>> _______________________________________________
>> GMCnet mailing list
>> Unsubscribe or Change List Options:
>> http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org
>
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org


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Re: [GMCnet] FRP (Fiberglass Reinforced Plastic) [message #301204 is a reply to message #301183] Fri, 27 May 2016 18:42 Go to previous messageGo to next message
pjburt is currently offline  pjburt   United States
Messages: 436
Registered: February 2016
Location: Fresno, California
Karma: 1
Senior Member
Be aware Coroplast dents easily and is not easy to repair.

Keith V wrote on Fri, 27 May 2016 06:29
I'm using Coroplast, its a corrugated plastic, for my headliner and walls. It's plastic insulated and I can cut it with a razor knife.
It holds up to headliner adhesive too I cover it with fabric or such
I get it at home depot for $20
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Jerry Burt Fresno, CA.
73 Gmc 26' Canyon Lands
Members: FMCA - GMCMI - GMCWS
A truly happy person is one who can enjoy the scenery on a detour.
Re: [GMCnet] FRP (Fiberglass Reinforced Plastic) [message #301208 is a reply to message #301204] Fri, 27 May 2016 21:14 Go to previous messageGo to next message
Justin Brady is currently offline  Justin Brady   United States
Messages: 769
Registered: April 2015
Location: Bell Buckle, TN
Karma: 11
Senior Member
Just an update to this.
The foamed PVC looked great, but building walls took its toll, it dents easily. Went back to the sign shop today to get more and left with aluminum sheets instead.
.04" thick white. They look great! A little harder to work with than the PVC but a lot more durable and we like they ay they look a little better


Justin Brady http://www.thegmcrv.com/ 1976 Palm Beach 455
Re: [GMCnet] FRP (Fiberglass Reinforced Plastic) [message #301216 is a reply to message #301173] Fri, 27 May 2016 22:06 Go to previous messageGo to next message
powerjon is currently offline  powerjon   United States
Messages: 2446
Registered: January 2004
Karma: 5
Senior Member
The use of a FRP or plastic type material for headliner and side walls has been used in our coaches for at least 20 years+. It provides a durable material when used for headliner replacement and sidewalls and is impervious to water leaks is easy to clean up and looks nice. It has one major drawback and that is noise control. As for Ken H it will not be an issue, but for others the reflective sound can be quite harsh, both in going down the road with road noise and with voice conversation and TV and Music. I have know several GMC’ers who’s wives that have headliner material added to reduce the noise. Just my personal observation, others results may vary!

JR Wright
78 Buskirk Stretch
75 Avion
Michigan

> On May 27, 2016, at 3:16 AM, Ken Burton wrote:
>
> I have seen other people mention this stuff but never looked at or worked with it. At the GMC Eastern states rally I installed (with help) some CR
> Lawrence side windows. In the process I found that the existing walls around the windows were deteriorated to the point that they need to be
> replaced. I originally was looking for something that would not rot or deteriorate over time.
>
> I found FRP at Menards and Home Depot and decided to give it a try. I originally was going to use it and glue some 1/4 headliner foam to it. Then I
> was going to cover it with a textured vinyl fabric. As I proceeded through this project I decided to just use the FRP as it is and forgo foam and
> fabric covering. I could always add the foam and fabric later if desired. I also had some valances that I did not like so I made new ones out of
> the FRP scraps. I have not completed this yet but hope to do so in a day or two.
>
> I am impressed with FRP. I bought one sheet of the "Crushed ICE version" FRP for about $24.00. I also bought some 8 foot long edge strip for
> corners, joining sheets, end end trim. The strips were $2.24 each.
>
> This stuff is indestructible. I do not know it's insulation value. Since it is hard surfaced I also do not know how it will be on sound.
>
> It is very thin and flexible. I think it is about .090". The nice thing is it works just like wood. I tried a hole punch on it because my 50 year
> old 1/2" drill just died. I could not dent the stuff. So after buying a new 1/2" drill, I drilled it just like wood. I cut it using my radial arm
> saw and my saber saw just like wood. I was able to plane it, file it, and sand it just like wood. I also glued it, using $1.99 polyester epoxy from
> Harbor Freight. I glued corner pieces made from curved FRP to some corner trim strips to make each of my valances. It set up perfectly. Now my
> valances can snap together into the corner trim and could be taken apart at will in the future. I have not done the cross piece on the bottom yet,
> but I intend to make it the same way.
>
> I intended to mount the valances with screws but decided to try double faced semi-permanent foam tape instead. If this does not work then I will
> screw then on but so far I have used zero screws in this project
>
> So if you are remodeling consider using this FRP stuff.
>
>
>
>
> --
> Ken Burton - N9KB
> 76 Palm Beach
> Hebron, Indiana


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J.R. Wright
GMC GreatLaker
GMC Eastern States
GMCMI
78 30' Buskirk Stretch
75 Avion Under Reconstruction
Michigan
Re: [GMCnet] FRP (Fiberglass Reinforced Plastic) [message #301219 is a reply to message #301216] Fri, 27 May 2016 22:44 Go to previous message
Ken Henderson is currently offline  Ken Henderson   United States
Messages: 8726
Registered: March 2004
Location: Americus, GA
Karma: 9
Senior Member
I used FRP in the X-PB which my son now has. Sure 'nuff, like JR said, I
thought the sound proofing was great! And for KenB, it will be PERFECT!
:-)

Seriously, the carpet covered tile board (from Lowes/HD) I used for my
ceiling and walls is probably the best choice of all. WIth the melamine
coated surface out, it's almost as impervious to water as FRP. And the
semi-porous "brown"/down side cooperates wonderfully with contact cement.
It's main drawback is that it's probably 3-4 times as heavy as FRP. Its
rigidity makes up for that, IMHO.

Ken "1/2 Ear" H.
Good friend of Ken "0 Ear" B.


On Fri, May 27, 2016 at 11:06 PM, John Wright
wrote:

> The use of a FRP or plastic type material for headliner and side walls has
> been used in our coaches for at least 20 years+. It provides a durable
> material when used for headliner replacement and sidewalls and is
> impervious to water leaks is easy to clean up and looks nice. It has one
> major drawback and that is noise control. As for Ken H it will not be an
> issue, but for others the reflective sound can be quite harsh, both in
> going down the road with road noise and with voice conversation and TV and
> Music. I have know several GMC’ers who’s wives that have headliner
> material added to reduce the noise. Just my personal observation, others
> results may vary!
>
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Ken Henderson
Americus, GA
www.gmcwipersetc.com
Large Wiring Diagrams
76 X-Birchaven
76 X-Palm Beach
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