GMCforum
For enthusiast of the Classic GMC Motorhome built from 1973 to 1978. A web-based mirror of the GMCnet mailing list.

Home » Public Forums » GMCnet » What have folks replaced their Onan 6.5 with?
What have folks replaced their Onan 6.5 with? [message #223142] Thu, 19 September 2013 15:28 Go to next message
Otterwan   United States
Messages: 946
Registered: July 2013
Location: Lynnwood (north of Seattl...
Karma: 0
Senior Member
Field coils in both the running and donor Onan are bad, so I think it's time to move on. What have folks replaced it with? Something available now, so Honda EV6010 doesn't qualify. Something like the 5.5 Cummins Onan? We live the the Great Pacific NW, so AC isn't required (OK, 3 days a year maybe), so we could just toss a 3K portable in the Onan cavity and get by.

1977 Birchaven, Lynnwood WA - "We may not be able to stop all evil in the world, but I know that how we treat one another is entirely up to us."
Re: What have folks replaced their Onan 6.5 with? [message #223147 is a reply to message #223142] Thu, 19 September 2013 16:17 Go to previous messageGo to next message
zhagrieb is currently offline  zhagrieb   United States
Messages: 676
Registered: August 2009
Location: Portland Oregon
Karma: 0
Senior Member
I'm quite happy with my Onan Microlite 2800. More than enough power for AC+, fits nicely in generator compartment. It normally comes with a built in muffler which means it exhausts from the rear/bottom of the unit. Tough to disconnect should removal of the unit be necessary. A variation uses an external muffler so exhaust comes out front/bottom. Easier to disconnect if unit must come out.

I don't think you'd want to mount a portable in the coach even if it would fit.

Glenn


Glenn Giere, Portland OR, K7GAG '73 "Moby the Motorhome" 26'

[Updated on: Thu, 19 September 2013 16:18]

Report message to a moderator

Re: [GMCnet] What have folks replaced their Onan 6.5 with? [message #223151 is a reply to message #223142] Thu, 19 September 2013 16:26 Go to previous messageGo to next message
Mr ERFisher is currently offline  Mr ERFisher   United States
Messages: 7117
Registered: August 2005
Karma: 2
Senior Member
here are a few
http://gmcmotorhome.info/generator.html#other
some no longer available -- but, who knows

does not have JimB's, he has not gone public :>)

gene



On Thu, Sep 19, 2013 at 1:28 PM, David Orders <dao@oarsllc.com> wrote:

>
>
> Field coils in both the running and donor Onan are bad, so I think it's
> time to move on. What have folks replaced it with? Something available now,
> so Honda EV6010 doesn't qualify. Something like the 5.5 Cummins Onan? We
> live the the Great Pacific NW, so AC isn't required (OK, 3 days a year
> maybe), so we could just toss a 3K portable in the Onan cavity and get by.
> --
> 1976 Royale "Twinkie II", 1978 Palm Beach with front end fire. Lynnwood WA
>
> &#8220;Before you criticize someone, you should walk a mile in their
> shoes. That way when you criticize them, you are a mile away from them and
> you have their shoes.&#8221;
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
>



--
Gene Fisher -- 74-23,77PB/ore/ca
“Give a man a fish; you have fed him for today --- give him a URL and
-------
http://gmcmotorhome.info/
Alternator Protection Cable
http://gmcmotorhome.info/APC.html
_______________________________________________
GMCnet mailing list
Unsubscribe or Change List Options:
http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist

Re: [GMCnet] What have folks replaced their Onan 6.5 with? [message #223152 is a reply to message #223142] Thu, 19 September 2013 16:29 Go to previous messageGo to next message
Mr ERFisher is currently offline  Mr ERFisher   United States
Messages: 7117
Registered: August 2005
Karma: 2
Senior Member
not a common failure

wonder whats up

ON THE WAY TO COOS BAY?

http://gmc49ers.blogspot.com/


might like a spare:>)
gene


On Thu, Sep 19, 2013 at 1:28 PM, David Orders <dao@oarsllc.com> wrote:

>
>
> Field coils in both the running and donor Onan are bad, so I think it's
> time to move on. What have folks replaced it with? Something available now,
> so Honda EV6010 doesn't qualify. Something like the 5.5 Cummins Onan? We
> live the the Great Pacific NW, so AC isn't required (OK, 3 days a year
> maybe), so we could just toss a 3K portable in the Onan cavity and get by.
> --
> 1976 Royale "Twinkie II", 1978 Palm Beach with front end fire. Lynnwood WA
>
> &#8220;Before you criticize someone, you should walk a mile in their
> shoes. That way when you criticize them, you are a mile away from them and
> you have their shoes.&#8221;
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
>



--
Gene Fisher -- 74-23,77PB/ore/ca
“Give a man a fish; you have fed him for today --- give him a URL and
-------
http://gmcmotorhome.info/
Alternator Protection Cable
http://gmcmotorhome.info/APC.html
_______________________________________________
GMCnet mailing list
Unsubscribe or Change List Options:
http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist

Re: What have folks replaced their Onan 6.5 with? [message #223154 is a reply to message #223142] Thu, 19 September 2013 16:41 Go to previous messageGo to next message
Luvn737s is currently offline  Luvn737s   United States
Messages: 1106
Registered: June 2007
Karma: 2
Senior Member
When my Kohler was down, I mounted a Champion pull-start generator to a platform Hitch Haul and ran the shore cable to it while i drove down the road. It got us to Yosemite and back that way and was a very viable alternative. Plus it freed up the compartment for additional storage. The whole setup didn't cost $350.

Randy
1973 26' Painted Desert
Ahwatukee (Phoenix) AZ
Re: What have folks replaced their Onan 6.5 with? [message #223156 is a reply to message #223142] Thu, 19 September 2013 17:17 Go to previous messageGo to next message
A Hamilto is currently offline  A Hamilto   United States
Messages: 4508
Registered: April 2011
Karma: 39
Senior Member
Otterwan wrote on Thu, 19 September 2013 15:28

Field coils in both the running and donor Onan are bad, so I think it's time to move on. What have folks replaced it with? Something available now, so Honda EV6010 doesn't qualify. Something like the 5.5 Cummins Onan? We live the the Great Pacific NW, so AC isn't required (OK, 3 days a year maybe), so we could just toss a 3K portable in the Onan cavity and get by.
If you have one good armature between them, contact Jim Miller and see if he can offer a solution. He is close to being able to produce/sell rewound field windings. jmiller at jcmco dot com

Anything else you try to stuff into that compartment will be a major struggle.
Re: [GMCnet] What have folks replaced their Onan 6.5 with? [message #223163 is a reply to message #223142] Thu, 19 September 2013 17:39 Go to previous messageGo to next message
jhbridges is currently offline  jhbridges   United States
Messages: 8412
Registered: May 2011
Location: Braselton ga
Karma: -74
Senior Member
Actually, I'd get hold of Miller and see about sourcing a new field coil from him. All the options require changes. The Onan was made for the coach. If you don't mind minor (or major) surgery, take a tape measure down to Homer the Despot or TSC or Lowes and measure the available offerings. Once you take the tank off and take the set out of its carrying frame, a lot of them will fit.

--johnny

--------------------------------------------
On Thu, 9/19/13, David Orders <dao@oarsllc.com> wrote:

Subject: [GMCnet] What have folks replaced their Onan 6.5 with?
To: gmclist@temp.gmcnet.org
Date: Thursday, September 19, 2013, 8:28 PM



Field coils in both the running and donor Onan are bad, so I
think it's time to move on. What have folks replaced it
with? Something available now, so Honda EV6010 doesn't
qualify. Something like the 5.5 Cummins Onan? We live the
the Great Pacific NW, so AC isn't required (OK, 3 days a
year maybe), so we could just toss a 3K portable in the Onan
cavity and get by.
--
1976 Royale "Twinkie II", 1978 Palm Beach with front end
fire. Lynnwood WA

“Before you criticize someone, you should walk a mile
in their shoes. That way when you criticize them, you are a
mile away from them and you have their shoes.”
_______________________________________________
GMCnet mailing list
Unsubscribe or Change List Options:
http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist

_______________________________________________
GMCnet mailing list
Unsubscribe or Change List Options:
http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist


Foolish Carriage, 76 26' Eleganza(?) with beaucoup mods and add - ons. Braselton, Ga. I forgive them all, save those who hurt the dogs. They must answer to me in hell
Re: [GMCnet] What have folks replaced their Onan 6.5 with? [message #223164 is a reply to message #223152] Thu, 19 September 2013 18:00 Go to previous messageGo to next message
Jim Miller is currently offline  Jim Miller   United States
Messages: 501
Registered: March 2008
Karma: 10
Senior Member
On Sep 19, 2013, at 5:29 PM, gene Fisher wrote:

> not a common failure
> wonder whats up

In my opinion it IS a common failure at this point based on the age of these machines. I've seen at least 14 units in the past four years with bad field assemblies. Another one came in yesterday; it is on the work bench right now getting its coils cut out in preparation for new copper ones. As usual the lower coil was the one with the damaged windings; the other three were intact.

Aluminum magnet wire in the presence of moisture, vibration and flying dust and debris is a recipe for trouble.

--Jim Miller
1977 Eleganza II
1977 Royale
Hamilton, OH

_______________________________________________
GMCnet mailing list
Unsubscribe or Change List Options:
http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist



Jim Miller 1977 Eleganza II 1977 Royale Hamilton, OH
Re: [GMCnet] What have folks replaced their Onan 6.5 with? [message #223165 is a reply to message #223164] Thu, 19 September 2013 18:09 Go to previous messageGo to next message
A Hamilto is currently offline  A Hamilto   United States
Messages: 4508
Registered: April 2011
Karma: 39
Senior Member
Jim Miller wrote on Thu, 19 September 2013 18:00

In my opinion it IS a common failure at this point based on the age of these machines. I've seen at least 14 units in the past four years with bad field assemblies. Another one came in yesterday; it is on the work bench right now getting its coils cut out in preparation for new copper ones. As usual the lower coil was the one with the damaged windings; the other three were intact.

Aluminum magnet wire in the presence of moisture, vibration and flying dust and debris is a recipe for trouble.

--Jim Miller
1977 Eleganza II
1977 Royale
Hamilton, OH
Have you worked out "standard" pricing yet?
Re: [GMCnet] What have folks replaced their Onan 6.5 with? [message #223169 is a reply to message #223165] Thu, 19 September 2013 19:15 Go to previous messageGo to next message
Jim Miller is currently offline  Jim Miller   United States
Messages: 501
Registered: March 2008
Karma: 10
Senior Member
On Sep 19, 2013, at 7:09 PM, A. wrote:

> Have you worked out "standard" pricing yet?

Not yet as I'm still finishing up the dedicated-purpose CNC winder.

However we do have a tested design using another method which may be just as good - that's the one shown on my photo gallery.

--Jim Miller
1977 Eleganza II
1977 Royale
Hamilton, OH

_______________________________________________
GMCnet mailing list
Unsubscribe or Change List Options:
http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist



Jim Miller 1977 Eleganza II 1977 Royale Hamilton, OH
Re: [GMCnet] What have folks replaced their Onan 6.5 with? [message #223174 is a reply to message #223164] Thu, 19 September 2013 19:43 Go to previous messageGo to next message
Otterwan   United States
Messages: 946
Registered: July 2013
Location: Lynnwood (north of Seattl...
Karma: 0
Senior Member
Jim Miller wrote on Thu, 19 September 2013 16:00

On Sep 19, 2013, at 5:29 PM, gene Fisher wrote:

> not a common failure
> wonder whats up

In my opinion it IS a common failure at this point based on the age of these machines. I've seen at least 14 units in the past four years with bad field assemblies. Another one came in yesterday; it is on the work bench right now getting its coils cut out in preparation for new copper ones. As usual the lower coil was the one with the damaged windings; the other three were intact.

Aluminum magnet wire in the presence of moisture, vibration and flying dust and debris is a recipe for trouble.

--Jim Miller
1977 Eleganza II
1977 Royale
Hamilton, OH

_______________________________________________
GMCnet mailing list
Unsubscribe or Change List Options:
http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist




Hey Jim, once you get all the accessories off (fuel pump, rear mount, electronics, etc) and pull the 4 long bolts should the bell housing just come off? That's what the manual seems to say, but I've beaten it silly with a nylon mallet and it won't budge. Any tricks? Thanks!



1977 Birchaven, Lynnwood WA - "We may not be able to stop all evil in the world, but I know that how we treat one another is entirely up to us."
Re: [GMCnet] What have folks replaced their Onan 6.5 with? [message #223176 is a reply to message #223174] Thu, 19 September 2013 19:53 Go to previous messageGo to next message
Jim Miller is currently offline  Jim Miller   United States
Messages: 501
Registered: March 2008
Karma: 10
Senior Member
On Sep 19, 2013, at 8:43 PM, David Orders wrote:

> Hey Jim, once you get all the accessories off (fuel pump, rear mount, electronics, etc) and pull the 4 long bolts should the bell housing just come off? That's what the manual seems to say, but I've beaten it silly with a nylon mallet and it won't budge. Any tricks? Thanks!

It won't "just come off" due to the tail bearing's slight press fit in the bell housing. Our technique is to maintain moderate (!) pressure using two prybars (err, screwdrivers) on diagonal corners between the bell housing and the corners of the field while having a helper knock on the motor mounts with a mallet. You may have to move the prybars to opposite corners during the process. Don't pry too hard, though, otherwise you may crack the bell housing. We've also had success applying gentle heat from a propane torch to the bell housing in the vicinity of the bearing.

The field assembly has an angled strap welded on each corner that serves as a good place to pry against. You don't want to pry anywhere else due to potential damage to the laminations.

--Jim Miller
1977 Eleganza II
1977 Royale
Hamilton, OH

_______________________________________________
GMCnet mailing list
Unsubscribe or Change List Options:
http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist



Jim Miller 1977 Eleganza II 1977 Royale Hamilton, OH
Re: What have folks replaced their Onan 6.5 with? [message #223211 is a reply to message #223142] Fri, 20 September 2013 07:31 Go to previous messageGo to next message
SeanKidd is currently offline  SeanKidd   United States
Messages: 747
Registered: June 2012
Location: Northern Neck Virginia
Karma: 4
Senior Member
I just need to mount my muffler on my Honda EU6500 inverter...I'll be posting soon, it's not a remove and replace, there is some cutting and welding required of the old onan drawer...I retained the original Honda 6500 outlets and controls, mounted a pulse pump, retained much of the integral cooling features Honda engineered.

Quiet, sips fuel, expensive to acquire. Hope to go dual fuel as well.
Runs my 2 rooftop units no problem.


Sean and Stephanie
73 Ex-CanyonLands 26' #317 "Oliver"
Hubler 1-Ton, Quad-Bags, Rear Disc, Reaction Arms, P.Huber TBs, 3.70:1 LSD Honda 6500 inverter gen.
Colonial Travelers
Re: [GMCnet] What have folks replaced their Onan 6.5 with? [message #223213 is a reply to message #223211] Fri, 20 September 2013 08:00 Go to previous messageGo to next message
powerjon is currently offline  powerjon   United States
Messages: 2446
Registered: January 2004
Karma: 5
Senior Member
Sean,
I think that everyone would be interested on your installation. Hope that you have taken many pictures and can put them on the photo site. With some modification such as removal of the fuel tank, handles, feet and wheels it would fit in the generator compartment well. It would also help if you had a templet of the modification of the power-drawer slides and floor. Waiting to see your installation. Granted it is a more expensive unit, but it is very quiet and fuel efficient power unit.

JR Wright
78 Buskirk Stretch
75 Avion
Michigan

On Sep 20, 2013, at 8:31 AM, Sean Kidd <fiatkidd@yahoo.com> wrote:

>
>
> I just need to mount my muffler on my Honda EU6500 inverter...I'll be posting soon, it's not a remove and replace, there is some cutting and welding required of the old onan drawer...I retained the original Honda 6500 outlets and controls, mounted a pulse pump, retained much of the integral cooling features Honda engineered.
>
> Quiet, sips fuel, expensive to acquire. Hope to go dual fuel as well.
> Runs my 2 rooftop units no problem.
> --
> 73 Ex-CanyonLands 26' #317 "Oliver"
> Hubler 1-Ton, Quadra Bags, Rear Disc, Reaction Arms,
> Fluorescent Mineral Capital of the World, New Jersey
_______________________________________________
GMCnet mailing list
Unsubscribe or Change List Options:
http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist



J.R. Wright
GMC GreatLaker
GMC Eastern States
GMCMI
78 30' Buskirk Stretch
75 Avion Under Reconstruction
Michigan
Re: [GMCnet] What have folks replaced their Onan 6.5 with? [message #223215 is a reply to message #223174] Fri, 20 September 2013 08:15 Go to previous messageGo to next message
Beach Coach is currently offline  Beach Coach   Canada
Messages: 50
Registered: December 2011
Karma: 1
Member
Another method to use for separating the end bell is as follows:
Remove the cover from your points and place a clean cloth over the points. This allows you room to place a small screw jack between the intake manifold and end bell. Apply some pressure to the jack and pry the corners of the end bell as it begins to separate; repeat this step using increasing pressure as needed until the end bell releases. Be careful not to apply too much pressure at once. JWID


hugh MacDougall Antigonish, Nova Scotia 1975 Eleganza II
Re: What have folks replaced their Onan 6.5 with? [message #223237 is a reply to message #223142] Fri, 20 September 2013 16:51 Go to previous messageGo to next message
habbyguy is currently offline  habbyguy   United States
Messages: 896
Registered: May 2012
Location: Mesa, AZ
Karma: 3
Senior Member
My beloved PO installed a 6500 watt Onan Emerald Plus in the standard spot in my Royale. I guess it precludes having a battery back there, but most of us opt out of that anyway.

It looks like a pretty clean install - he tells me that I'll need a floor jack to slide it out if it's ever necessary (only 90-something hours on it so far though). Runs quiet, starts easily, and makes more than enough power for both rooftop A/C units and anything else I've ever tried to run.

http://www.habcycles.com/GMC19.jpg

http://www.habcycles.com/GMC19.jpg

He also put in some NACA ducts which - so far - have worked VERY well in keeping the generator cool when I'm running it while driving (several times on the way to/from Mexico with a "housefull" of high school kids on 100+ degree days).

http://www.habcycles.com/GMC3.jpg

http://www.habcycles.com/GMC3.jpg


Mark Hickey Mesa, AZ 1978 Royale Center Kitchen
Re: What have folks replaced their Onan 6.5 with? [message #223261 is a reply to message #223142] Fri, 20 September 2013 21:33 Go to previous messageGo to next message
Jim Galbavy is currently offline  Jim Galbavy   United States
Messages: 1443
Registered: August 2007
Karma: 7
Senior Member
Why doesn't the Honda EV6010 not make your list? It is not produced anymore, but excellent rebuilts and repair parts are available.

jim galbavy
x-CL ANNIE
Lake Mary, Fl
Re: [GMCnet] What have folks replaced their Onan 6.5 with? [message #223267 is a reply to message #223261] Fri, 20 September 2013 22:23 Go to previous messageGo to next message
Jim Miller is currently offline  Jim Miller   United States
Messages: 501
Registered: March 2008
Karma: 10
Senior Member
On Sep 20, 2013, at 10:33 PM, Jim Galbavy wrote:

> Why doesn't the Honda EV6010 not make your list? It is not produced anymore, but excellent rebuilts and repair parts are available.


3600 RPM vs. the Onan NH's 1800 RPM. This distinction is not well appreciated not only from a noise perspective but also longevity.

--Jim Miller
1977 Eleganza II
1977 Royale
Hamilton, OH

_______________________________________________
GMCnet mailing list
Unsubscribe or Change List Options:
http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist



Jim Miller 1977 Eleganza II 1977 Royale Hamilton, OH
Re: [GMCnet] What have folks replaced their Onan 6.5 with? [message #223286 is a reply to message #223267] Sat, 21 September 2013 08:18 Go to previous message
jhbridges is currently offline  jhbridges   United States
Messages: 8412
Registered: May 2011
Location: Braselton ga
Karma: -74
Senior Member
I appreciate it bigtime. Thje 3600 single cylinder Onans don't hold up well at all by comparison. When I took one of ours in to the local (cummins Onan South) shop, they had a pile of them in the corner. I have a 2800 (I think) in the garage which starts and runs and makes power. I haven't decided to keep it or sell it. With mounts for an Econoline or like van, hang it underneath.

--johnny

--------------------------------------------
On Sat, 9/21/13, Jim Miller <gmcnet@jcmco.com> wrote:

Subject: Re: [GMCnet] What have folks replaced their Onan 6.5 with?
To: gmclist@temp.gmcnet.org
Date: Saturday, September 21, 2013, 3:23 AM

On Sep 20, 2013, at 10:33 PM, Jim
Galbavy wrote:

> Why doesn't the Honda EV6010 not make your list? It is
not produced anymore, but excellent rebuilts and repair
parts are available.


3600 RPM vs. the Onan NH's 1800 RPM.  This distinction
is not well appreciated not only from a noise perspective
but also longevity.

--Jim Miller
1977 Eleganza II
1977 Royale
Hamilton, OH

_______________________________________________
GMCnet mailing list
Unsubscribe or Change List Options:
http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist

_______________________________________________
GMCnet mailing list
Unsubscribe or Change List Options:
http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist



Foolish Carriage, 76 26' Eleganza(?) with beaucoup mods and add - ons. Braselton, Ga. I forgive them all, save those who hurt the dogs. They must answer to me in hell
Previous Topic: looking for vacuum diagram 1977 olds 455 california
Next Topic: One unique down side of owning a GMC
Goto Forum:
  


Current Time: Sat May 18 01:57:02 CDT 2024

Total time taken to generate the page: 0.02582 seconds